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MotoHaul — Motorized Self-Unloading Wheelbarrow

Undergraduate Product Design Project · Team of 6 People

Mechanical Analysis (ANSYS) · Project Coordination & Lead

ANSYSMechanical AnalysisProduct DesignCross-functional Leadership

Overview

A motorized, self-unloading wheelbarrow built to reduce physical strain and unloading time for dump cleaners, construction workers, and farmers — addressing the manual handling injuries and productivity losses common with traditional push wheelbarrows.

Key Features

  • Motorized wheels for effortless transport of heavy loads
  • Integrated braking system for operator safety
  • Automated unloading mechanism, eliminating manual tipping

My Contribution

  • Led project coordination across design, financial modeling, and market-research workstreams, aligning a 6-member team around a single product roadmap and final deliverable.
  • Performed mechanical feasibility and fatigue-life analysis of the chassis and load-bearing components using ANSYS, validating structural durability under repeated 80–100kg load cycles.
  • Prepared and presented the final poster and live product demonstration, consolidating engineering, financial, and market findings into one cohesive story.

Outcomes

  • Delivered a working prototype carrying and unloading 80–100kg per cycle, with 12+ hours of battery backup on a full charge.
  • Modeled commercial viability at 74% ROI, a 10.72-year payback period, and break-even at 401 units.
  • Sized the addressable market at $814.2M TAM, with a serviceable obtainable market of 1,438 units.